How to Choose the Right Swing Screen for Your Industry?

Consider the Particulars of Your Industry First

The inital factor you may want to consider in the purchase of screening materials are the particulars provide by the particular industries. For example: food industry works with materials such as flour or soy milk powder which are critical to maintaining high hygiene as such, the swivel screen must be composed of food-grade materials, as well as simple to clean in order to avoid contamination. If on the contrary, the chemical industry works with materials of a more corrosive or toxic nature, then the swivel screen must be engineered with strong corrosive materials. For the pharmaceutical industry, the rules and regulations are much tighter, which means sterilization has to be comformed to. If you are not clear on the particular needs that your industry has to offer, then you will be greatly disappointed with the production swivel screen.

Evaluate the Accuracy and Screening Capacity

Production effectiveness is influenced by both screening capacity and accuracy. You should assess how much material you plan to segregate in an hour or in a day in order to determine the size and model of your swing screen. A swing screen with extremely small capacity will impede your production line. Likewise, a swing screen whose capacity is excessively large will be a cost inefficient. On the other hand, accuracy is equally essential. For example, if you operate in the ceramics or abrasives industries, the swing screen is required to separate materials into very accurate sizes of particles. If that is not the case, your end products will be of highly variable quality. Therefore, when swing screens are being compared, check their rated capacity against the accuracy they claim to deliver on materials that closely match your sample material.

Evaluate The Material Used To Construct Swing Screens 

The materials used in the construction of swing screens is a factor of concern in determining the shifts in their life as well as their compatibility with the other components. Primary materials used in construction comprise alloyed stainless steel and carbon. Stainless steel finds its application in the food and pharmaceutical industry as it needs to be cleaned often, is rust resistant, and is easy to maintain hygiene standards. On the other hand, carbon steel is often used in constructing the building materials or the metallurgy industries, where corrosion is not a likely factor. If the materials in concern are abrasively aggressive, a swing screen made out of steel and other protective alloys have to be used to increase longevity. Not addressing this factor…using the wrong swing screen material will lead to rising production costs.

Consider the Integration with Automated Systems

Automation is becoming increasingly critical. As such, verifying the compatibility of existing automated production systems with the swing screen remains critical. Most modern swing screens communicate with automated control systems, which reduces manual operations, increases efficiency, and lowers the likelihood of human error. For instance, if you have an automated conveying system on your production line, the swing screen should communicate with it to maintain the constant flow of materials. Some swing screens have automation features that enable remote monitoring and control of the screening process. Optimum functionality of automation equipment on the production line is guaranteed with the choice of automation-compatible swing screens.

Check the quality assurance as well as the after-sales service of the manufacturer.  

There are some critical factors that a manufacturer should consider and quality assurance as well as after-sales service is one of them. Quality should be maintained through every step in the manufacturing process such as bisphenol a,dn and swing screens. If the manufacturer holds core patents it is a sign of technological reliability. Availability of after sales service is also crucial. For instance, what will you do if the swing screen malfunctions during the production process? Look for a manufacturer who can repair and upkeep the equipment through the entire operation cycle so the productivity shall not be hampered. The business should have a stable positive reputation in that case it will be more likely to offer seamless assistance.

If Possible, Test the Swing Screen  

If the manufacturer allows it, testing swing screens with your materials before deciding on anything is ideal. Testing may allow you to confirm compliance to the capacity and accuracy requirements of the swing screen under real operating conditions. During the testing phase you can evaluate the ease of operation and the swing screen ease of cleaning. For instance, in the flour milling and processing and flour milling industries, running the swing screens with wheat flour will allow you to determine the handleability of the fine, dusty material and the entire equipment hygienic. Regardless, even if you are unable to conduct a comprehensive evaluation, asking the manufacturers for reports of performed tests or references of other customers from your industry can embellish the confidence on your selection.